▫ MEMBRANE SOLUTIONS
Complete solutions for membrane casting and functionalisation
The production of high-performance membranes requires precise roll-to-roll processing and well-coordinated process technology. We deliver complete solutions for membrane casting and functionalisation – from the initial process concept to industrial production.
Do these difficulties sound familiar to you?
How to maximize yield?
In membrane manufacturing, scrap often stems from inconsistent produt properties in cross web direction. To adress this, we provide customized coating systems, matched to your application and precisely manufactured. Thereby, optimum cross and down web homogeneity of the cast membranes is achieved, thereby maximizing yield.
Which technology to choose?
Technical membranes require a multitude of different roll-to-roll processes. Be it immersion or solvent casting, various functionalization steps or classic converting processes like slitting: We support you each step of the way with machinery and process knowledge from the entire Jagenberg group.
Ready to scale?
Whether you are expanding your production capacities for an existing product, or you want to take your most recent development from lab scale to production: We support your growth with the right sized roll-to-roll machinery. Get ready for higher web speeds, minimized downtime and maximum product output.
Turnkey machinery concepts
No need to talk to a dozen companies! We are your one stop shop for membrane manufacturing. As a turnkey machinery supplier, integrating various quality assurance and measurement systems, implementing advanced tracking and tracing concepts for quality data, and providing the right automation & drive systems is our daily business.
OUR SOLUTIONS fOR YOU
From the initial concept to ongoing production—including supplier selection.
Together, we analyze your requirements, challenges, and specific process conditions to define the right solution strategy.
 | Define the requirements profile |
 | Analyze the existing system and process conditions |
 | Define the technical target concept |
Based on your requirements, we develop an initial concept for your coating line, including a 2D layout. This provides an early view of the space requirements, material flow, and overall process.
| Initial Concept development |
| Feasibility assessment |
| Layout planning |
We develop the detailed technical concept for your coating line. We define the requirements for key modules such as coating, drying, and measurement technology, providing a reliable basis for detailed engineering and supplier selection.
| Coating concept |
| Requirements definition |
| Process boundaries |
We compare available components and suppliers independently of specific manufacturers and select the partners that best match your technical and commercial requirements. This ensures high-quality solutions for key modules while allowing us to consider your preferred suppliers where required.
| Component matching |
| Interface management |
| Supplier audits |
After final approval, we turn the design into reality. We coordinate the precision manufacturing of all components and oversee the professional installation of your roll-to-roll system. Continuous quality checks throughout the entire build process ensure the highest manufacturing standards and adherence to your project schedule. The equipment is then shipped to your location and installed by our team of professionals.
| Professional Installation |
| On-Site Quality Assurance |
| On-Time project execution |
During commissioning, we put your roll-to-roll line through its paces under real production conditions. We test all mechanical, electrical, and process-related functions, optimize the parameters for your product, and train your operating personnel. We ensure that your line meets the agreed quality and performance requirements before handing it over ready for production. If you wish, we are also happy to support your team during production ramp-up.
| Functional and safety testing |
| Process optimization under real production conditions |
| Turnkey handover |
WE HAVE THE SKILLS FOR YOUR PROJECT
Thanks to our many years of know-how and extensive expertise, we manage all the core processes of our systems in-house. By integrating additional components, we then develop your customized turnkey system using various modules.
Automation Technology
Rail guidance elements (e.g., pulling stations, dancers/pendulums, rail edge controls)
- Integration of third-party auxiliary systems (e.g., visual inspection, corona or plasma pre-treatment, basis weight or thickness measurement)
▫ DO YOU HAVE QUESTIONS?
YOUR CONTACT PERSON
Andreas Buttenborg
Email: andreas.buttenborg@jagenberg-converting.com
Phone: +49 2871 2412-504
Jagenberg Converting Solutions GmbH
Friesenweg 32a
22763 Hamburg
Germany
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